Wind Juice

Fresh Squeezed, Pulp free
Alternator

 

Generator? Alternator? What?.

Essentially both are correct. A generator simply generates electricity. An alternator is just a specialized form of a generator. The type I'll be describing for construction is a 3 Phase alternator. Easy now... It's not that hard. 3 Phase isn't some scary thing that only the geeks understand. All it means is that there are three separate generating circuits all running at the same time, but making electricity at three different times. If we were to look at the amount of energy produced by one of the  circuits over time, we could graph the level and it would look like this . As the magnet approaches the coil the energy increases until the magnet is directly overhead and the magnetic flux, or lines of force are at their maximum here .

Then the magnets begin to leave the area of the coil and as such the magnetic energy drops as shown here . As you can see, with a single "phase" there are times when there isn't any electrical energy being generated. There's "holes" in our electricity. If we were to add two more "phases", equally spaced in time we would have a graph like this. It's pretty easy to see that there is no holes in this scheme. It's a much more efficient method of generating electricity. Now there are a few things that I haven't shown but they are not really relevant to a basic understanding. What is important to know is that the energy will pulse as the magnet travels over the coil and there will be no energy without the magnet traveling over the coil. Now comes the cool part...

To get three phase energy we need to have a dissimilar amount of magnets and coils. We use the ratio of 3:2. Three coils and two magnets or a multiple of these. In my alternator I have 12 coils and 8 magnet banks (banks consist of two smaller magnets). As it spins, the coils produce energy in sequence. Don't look at this too long, it's a little hypnotic.

As you can see, only 4 of the coils is really doing anything at any given time. An alternator designed like this with no metal as cores in the coils reduces what is called "cogging". This is when the magnets are attracted to the iron inside the coils and you need to provide a lot of energy to overcome that attraction. An alternator that cogs will jump and stick as you turn the driveshaft. One that doesn't cog will turn very smoothly. This also translates into less noise. A cogging alternator will impart a lot of vibration into the tower and, if it is attached to your house, into your house as well, causing a really loud wailing that changes as the wind speed changes. It's best overall not to have the wind mill tower attached to the house at all. 

 

Keep your tower or mast away from your house. Windmills can transmit a lot of noise through the tower. If it is attached to the house, the noise will get inside and that is not very pleasant.

 

The factors that determine the power output of an alternator are... 

magnet strength and proximity to the coils. The closer and stronger the better. 

The amount of wire in the coil array. The more wire, ie. more turns per coil (smaller diameter wire) will give higher voltage, and more coils (larger diameter wire) will give higher amperage.

Speed of the magnet moving past the coil. This can be changed through gear ratio, diameter and turbine speed. 

Wiring of the coil array. There are two ways to wire the array, delta and star. Star provides higher voltage at lower RPM, but delta is more efficient though requires about 3/4 more speed. Roughly speaking, if the system charged at 200 rpm with star, it would not charge until 340 with delta but it would produce 1/3 more watts.

 
 

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